Program · Textile mill

Textile ETP Program

Effluent treatment chemistry for Pakistani textile mills — coagulation, flocculation, biocide, COD reduction, and sludge dewatering on one accountable program.

Request Program Proposal General inquiry
Pakistani textile mill effluent treatment plant in Faisalabad — clarifier basins, dosing skid, and ETP catwalk in late-afternoon light
Program Charter

The accountability we write into every program contract.

SLA, lead-time guarantee, technical-support response, chemistry governance, reorder cadence, escalation path. The Charter is what makes a program a program — not just a recurring PO for the same drums.

SLA — uptime
99% chemistry availability — buffer stock held in Karachi for the contracted SKU range; any stock-out triggers an automatic priority replenishment from Shaanxi Ande within 21–28 days
Supply lead time
4–6 weeks on factory-direct bulk replenishment; 3–5 working days on ex-Karachi stock
Technical support
Same-business-day technical reply during Karachi hours (09:00–18:00 PKT, Mon–Sat); 24/7 WhatsApp for chemistry emergencies
Chemistry governance
COA per batch, MSDS pre-shipment, dosing programme documented and reviewed quarterly against effluent KPI trend
Reorder cadence
Monthly bulk PAC delivery, quarterly CPAM / AD-402, dosing skid review every 90 days
Escalation path
L1 WhatsApp (24/7) → L2 applications engineer same-day site visit (within 250 km of Karachi) → L3 principal review with Shaanxi Ande on persistent chemistry drift
Textile ETP program charter diagram — PAC and CPAM chemistry, clarifier process, and COA-per-batch supply continuity
Bill of Materials

3 chemistries, one supply chain.

Every SKU below is on the AAS-Shaanxi Ande catalogue, stocked in Karachi for the contracted volume window, and reviewed quarterly against the KPI targets below. Click any product for the full TDS and dosing programme.

SKU Dosing range Feed point Monitoring parameter Supply frequency
PAC
Poly Aluminium Chloride
60–250 ppm (industrial liquid, 10% Al₂O₃) or 30–80 ppm (solid 32% Al₂O₃ dissolved on-site) Rapid mix tank, before pH correction Settled-water turbidity (≤ 30 NTU pre-CPAM), residual Al (≤ 0.5 ppm) Monthly bulk delivery, IBC or 1 MT bags
CPAM
Cationic Poly Acrylamide
0.5–4 ppm on liquor (medium-to-high cationic, MW 8–12M) Slow-mix flocculation tank, after PAC neutralisation Floc settling rate, sludge dry-solids after dewatering (target 22–28%) Quarterly delivery, 25 kg bags, dosing-make-up skid commissioned
AD-402
Recirculating Cooling Water Non-Oxidizing Fungicide
30–80 ppm shock weekly; 10–25 ppm continuous if biofilm in equalisation Equalisation basin or ETP recirculation loop ATP swab (< 100 RLU), HPC (< 10⁴ CFU/mL), visible biofilm review Quarterly delivery, drums
KPI accountability

What we measure and what we target.

The program is judged on these KPIs. Targets below are the AAS default starting point — every contract sizes them against the customer’s specific feedwater, metallurgy, and process duty during the commissioning audit.

COD reduction (post-clarifier)
Target ≥ 60% reduction across primary chemistry, before biological polish
Colour removal (ADMI)
≥ 70% colour reduction on standard reactive-dye mix; vat dyes tighter, jar-tested per batch
Sludge dry solids after dewatering
22–28% on centrifuge / belt press depending on cationicity match
Effluent turbidity into biological
≤ 30 NTU before MBR / aerobic train
Recovered fibre / sizing (optional)
Where size recovery is engineered in, target ≥ 70% size recovery on PVA-bearing streams
Service components

The engineering bundled under the program.

Chemistry alone is a commodity. The program wraps the chemistry in the engineering that makes it work — audit, design, commissioning, ops, supply. Each service has its own page if you want the full scope.

Feedwater & Effluent Audit Feedwater Audit & Program Design

Full effluent characterisation — COD, BOD, TSS, colour (ADMI), salinity, pH, surfactants, residual dye — plus jar testing across PAC grades / CPAM cationicity to specify the exact chemistry sequence for your dye-house mix.

Commissioning & Debugging Commissioning & Debugging

Start-up engineering on coagulation-flocculation skids: rapid-mix energy, slow-mix tip-speed, dosing-pump calibration, sludge-train tuning. 30-day supervised run to steady-state KPIs.

Ops & Maintenance Operations & Maintenance

Quarterly site visit — re-jar against current dye-load, recalibrate dose, audit sludge dewatering. Chemistry supply consolidated into the retainer.

Supply & Logistics Supply & Logistics

Single-vendor stock held in Karachi for ex-stock dispatch. Direct-from-Shaanxi-Ande sourcing on bulk PAC/CPAM with COA per batch.

Pricing tier framework

Three engagement shapes.

Programs are priced custom — no two facilities are the same shape. The three tiers below frame the structure; the Charter draft sent after your intake includes an indicative band sized to your plant.

Tier 1 — Retainer
Monthly supply + quarterly audit

Continuous chemistry supply on the program SKUs, quarterly KPI audit, dosing calibration. Best fit for facilities already operating with stable chemistry needing accountability.

Custom — sized to flow rate and SKU mix
Tier 2 — Project + Program
Design + commissioning + 2-yr O&M

One-time design and commissioning capex, followed by a 24-month operating retainer at Tier 1 rates. Best fit for new installations, plant retrofits, or chemistry-program rebuilds.

Custom — quoted after feedwater audit
Tier 3 — Call-out
Reactive + program supply

Hourly engineering on troubleshoot, plus access to program SKU supply on per-shipment pricing. Best fit for plants under another vendor’s chemistry needing second-opinion or emergency response.

Hourly + per-shipment quote

Pricing bands aren’t published — each program is sized to plant flow rate, SKU mix, metallurgy, and feedwater profile. Submit a Program Proposal request; Rayhan replies with a Charter draft (SLA, KPI targets, BoM, indicative pricing band) within 3 business days.

Program vs SKU purchase

Three things you can’t buy in a drum.

1. Vendor consolidation.

SKU purchasing fragments the supply chain across three or four vendors per duty — one for each chemistry class, plus the dosing-skid contractor. Each shrugs when the others’ work doesn’t hold. A program collapses that to one accountable vendor with one phone number, one invoice, one engineer on the line.

2. Supply continuity SLA.

Spot purchasing exposes the plant to lead-time risk on every reorder. The program holds buffer stock in Karachi for the contracted SKU range, runs scheduled bulk replenishment from Shaanxi Ande, and commits to a delivery cadence in writing. Predictability is the deliverable, not just chemistry.

3. Chemistry KPI accountability.

SKU sales land at the dose tank. The program lands at the KPI: COD reduction, cycles, corrosion rate, RO flux decline, sludge dry-solids. The Charter writes the KPI target into the contract; we review it quarterly; if the chemistry isn’t holding we tune the dose or escalate to Shaanxi Ande — the procurement officer doesn’t have to chase three vendors to find out whose chemistry slipped.

Supply continuity

Backed by the China-Pakistan corridor.

Every program SKU is sourced through AAS’s sole-agent relationship with Shaanxi Ande Technology Industry (China) and Innovative Water Technology & Solution (Pakistan). That’s a single legal entity at both ends: Karachi office, dosing skid, WhatsApp engineering line, and Shaanxi factory books — no trader in the middle, no second hand-off.

Operationally that means: COA per batch on factory letterhead, lot-traceable; MSDS pre-shipment so the plant HSE team clears documentation before the drums land; 4–8 week lead times on factory-direct bulk replenishment (21–35 days CIF Karachi on standard SKUs); and PKR invoicing available on multi-year contracts to offload FX exposure.

Read the full corridor model →

Vendor vetting

Before you sign with anyone — score them.

10 questions every buyer should ask a chemistry supplier. ISO, COA, MSDS, backup, lead-time, RM origin, sample, payment, support, audit. Interactive scorecard with a printable PDF.

Read our Sourcing Reliability Scorecard
Request Program Proposal

Send us your facility profile.

Three minutes of intake → a Program Charter draft sent within 3 business days. The draft includes SLA, KPI targets, indicative BoM, and a pricing band. From there we converge on the final program over one or two calls.

Related buyer pages

For textile buyers in Pakistan

Pakistan buyer guides

Procurement reference pages for Pakistani buyers

ETP chemicals — Pakistan bundle (SKU path) Water treatment chemicals supplier — Pakistan directory